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Steel built the Rust Belt. Green steel could help rebuild it

By Katie Myers - Grist, May 11, 2023

In the Mon Valley of western Pennsylvania, steel was once a way of life, one synonymous with the image of rural, working-class Rust Belt communities. At its height in 1910, Pittsburgh alone produced 25 million tons of it, or 60 percent of the nation’s total. Bustling mills linger along the Monongahela River and around Pittsburgh, but employment has been steadily winding down for decades.

Though President Trump promised a return to the idealized vision of American steelmaking that Bruce Springsteen might sing about, the industry has changed since its initial slump four decades ago. Jobs declined 49 percent between 1990 and 2021, when increased efficiency saw the sector operating at its highest capacity in 14 years. Despite ongoing supply chain hiccups and inflation, demand continues growing globally, particularly in Asia. But even as demand for this essential material climbs, so too does the pressure to decarbonize its production.

Earlier this month, the progressive Ohio River Valley Institute released a study that found a carefully planned transition to “green” steel — manufactured using hydrogen generated with renewable energy — could be a climatic and economic boon. It argues that as countries work toward achieving net-zero emissions by 2050, a green steel boom in western Pennsylvania could help the U.S. meet that goal, make its steel industry competitive again, and employ a well-paid industrial workforce.

“A transition to fossil fuel-free steelmaking could grow total jobs supported by steelmaking in the region by 27 percent to 43 percent by 2031, forestalling projected job losses,” the study noted. “Regional jobs supported by traditional steelmaking are expected to fall by 30 percent in the same period.”

Green Steel in the Ohio River Valley: The Timing is Right for the Rebirth of a Clean, Green Steel Industry

By Jacqueline Ebner, Ph.D., Kathy Hipple, Nick Messenger, and Irina Spector, MBA - Bob Muehlenkamp, April 17, 2023

For more than a century, steel has played an important role in the economy and culture of the Ohio River Valley. But the traditional method of making steel, known as BF-BOF (blast furnace-blast oxygen furnace), requires lots of energy and produces lots of climate-warming emissions. The iron and steel sector is currently responsible for about 7% of global greenhouse gas (GHG) emissions, according to the International Energy Agency.

Shifting to fossil fuel-free steelmaking could reduce greenhouse gas emissions, boost jobs, and grow the region’s economy. Fossil fuel-free DRI-EAF (direct reduced iron-electric arc furnace) steelmaking uses green hydrogen—created with wind and solar energy—to make steel with nearly zero climate-warming emissions.

Investing in fossil fuel-free steelmaking is a win for the climate and the economy. This report looks at Mon Valley Works, a steelmaking facility in southwestern Pennsylvania, as a model for transitioning from carbon-intensive BF-BOF steelmaking to fossil fuel-free DRI-EAF steelmaking.

Key takeaways:

  • A transition to fossil fuel-free steelmaking could grow total jobs supported by steelmaking in the region by 27% to 43% by 2031, forestalling projected job losses. Regional jobs supported by traditional steelmaking are expected to fall by 30% in the same period, data show.
  • Transitioning to fossil fuel-free steelmaking will cut Pennsylvania’s industrial sector emissions by 4 million metric tons of CO2e per year, improving quality of life and saving the state $380 million in health, community, and environmental costs.
  • The Ohio River Valley is uniquely positioned to become a decarbonized industrial hub. A skilled workforce with applicable manufacturing experience, ready access to water and iron ore, and high potential for solar, wind, and green hydrogen development situate the region to lead a growing green manufacturing industry.
  • Billions in federal funding from the Bipartisan Infrastructure Law, the Inflation Reduction Act, and the CHIPS and Science Act will boost demand for American-made steel while supporting worker retraining programs, hydrogen infrastructure, and renewable energy development.

Download a copy of this publication here (PDF).

Hydrogen: Fossil Fuel's Latest Hype

Pros and Cons of Hydrogen in California’s low-carbon fuel mix

By staff - Climate Action California, February 2023

Hydrogen is touted as the next big thing for non- carbon energy and energy storage. Yet when we look at the facts, it’s not that simple.

Unlike fossil fuels, when hydrogen burns it emits water vapor and NOx, but no CO2. But over its lifecycle, hydrogen is extremely polluting— because making hydrogen is highly energy intensive, and making “green hydrogen” from renewable sources is expensive and likely to displace other uses of renewable electricity. For these reasons, oil and gas interests see the path to hydrogen as a highway to perpetual use of their planet-wrecking products.

Read the entire statement (PDF).

Understanding the Impacts of Hydrogen Hubs on EJ with The Equity Fund

Achieving a Net-Zero Canadian Electricity Grid by 2035

Good Jobs and a Just Transition into Hydrogen

By staff - IndustriALL Global Union, May 12, 2022

On 5 May, the International Trade Union Confederation (ITUC), LO Norway and IndustriALL held a first workshop on hydrogen technology as part of the Just Transition and the Energy Sector initiative. The initiative provides a platform for unions around the world to exchange information on energy transition technologies and the jobs, skills, markets, investments, and emissions related to them.

There is no single industry that could replace the oil and gas industry, in terms of jobs and in terms of income. We must consider multiple different technologies when thinking about where jobs are going to transition to,”

said Kenneth Sandmo, Head of business and Industry Policy in the Norwegian Trade Union Confederation (LO Norway).

Putting it into perspective, Sandmo explained that Norway’s oil and gas industry employs more than 200,000 workers directly and indirectly. As the hydrogen sector is projected to create approximately 35,000 jobs in Norway, hydrogen technology shouldn’t be the only focus for trade unions.

Hydrogen technology is key for the long-term decarbonisation of energy intensive industries and sectors such as heavy transport. To get a better view of where jobs are and where they could be, the workshop looked at the value chains of oil and gas and hydrogen. Breaking both value chains down to production, processing, distribution, and end use (upstream, midstream, downstream) provided a clearer view of where the jobs are, and where there is a future for workers to transition in the hydrogen value chain.

The Ohio River Valley Hydrogen Hub: A Boondoggle in the Making

By Sean O'Leary - Ohio River Valley Institute, March 18, 2022

Senator Joe Manchin (D-WV) torpedoed the Build Back Better bill because, he said, it is too costly. But the fleet of hydrogen hub projects he is now promoting for locations around the nation, one of them in the Ohio River Valley, may cost nearly as much, they will drive up utility bills and create few new jobs, and they will miss a large share of the emissions they’re supposed to eliminate. They will also block less costly climate solutions that can create more jobs and actually eliminate climate-warming emissions the hydrogen hubs would only partially abate. 

According to the White House Council on Environmental Quality, the hydrogen hubs, which have as their centerpiece massive pipeline networks that would funnel carbon captured from power plants and factories to injection points for underground sequestration, would cost between $170 billion and $230 billion just to construct. That figure is dwarfed by the additional investment in carbon capture technology that would have to be made by plant owners whose costs to operate and maintain their retrofitted plants would also rise significantly.

A recent Ohio River Valley Institute brief pointed out that retrofitting just the nation’s coal and gas-fired power plants for carbon capture and sequestration (CCS) would add approximately $100 billion per year to Americans’ electric bills, an increase of 25%. The cost of adding CCS to steel mills, cement plants, factories, and other carbon producing facilities could be that much or more.

Climate Ventures Conversations: Bruce Wilson from Iron & Earth

Talking Climate: Labor

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